In-process corrosion probes and wireless transmitters feed gateways and analysis software. Teams review metal-loss trends, fluid corrosivity, probe life estimates and battery status to plan treatment or maintenance checks.
Changes in fluid corrosivity help asset teams assess what is happening inside a process. Emerson connects in-process corrosion probes with an application that turns their measurements into corrosion-rate trends and fluid condition indicators. Staff can review the resulting records when assessing chemical treatment settings or planning a closer investigation of the monitored equipment.
Electrical resistance probes track changes associated with metal loss, while linear polarization resistance probes provide corrosion-rate measurements in suitable processes. Compatible wireless transmitters pass the probe data through a plant gateway to the analysis platform. Standard software deployment runs on a local virtual machine, a software computer within the site’s server infrastructure, and users open the web interface through the configured network. Supported industrial interfaces can exchange records with process historians and other monitoring systems.
The application presents corrosion-rate changes, fluid corrosivity levels and estimated remaining life for electrical resistance probes. Battery status helps the team plan work on the measurement devices themselves. Charts and a heatmap organise the monitored tags so staff can identify a changing process point and compare its history. The combination of process trends and probe condition supports decisions about a treatment review, a field check or replacement of a measurement probe.
Sensors, gateways and spare units
Site survey, mounting, commissioning and configuration
Platform subscription, connectivity, data and support
This is an estimate by IoT Apps based on comparable deployments, not a quote from Emerson Plantweb Insight.
Get an estimate for your own project and invite Emerson Plantweb Insight to confirm a price and lead time, on this page. Taxes, shipping, civil works and custom integration are not included. How IoT Apps estimates costs
Screen insulated steel for wall loss using a drone.
Combine equipment and operator reports for maintenance.
Review machine use and maintenance information.
Supported arrangements use electrical resistance probes or linear polarization resistance probes with compatible wireless transmitters.
It estimates the remaining service life of the measurement probe for replacement planning.
Users can review corrosion-rate trends, fluid corrosivity indication levels and the corresponding monitored tags.
Supported industrial interfaces, including OPC UA and application interfaces, can exchange data with process historians and connected monitoring systems.
Every page carries a cost estimate by IoT Apps for your own sites and assets; set your budget and invite Emerson Plantweb Insight to confirm a price and lead time.
For 1 site with 10 monitored assets in United States, IoT Apps estimates $1,900 – $6,000 in the first year and $300 – $1,000 every year after. This is an estimate based on comparable deployments, not a quote from Emerson Plantweb Insight.
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