Impact sensors, UWB collision detection and RFID driver access on forklifts trigger creep-speed or lockout responses and give safety managers near-miss and utilization history by truck.
Forklift fleets and warehouse floors depend on driver behavior and pedestrian traffic that change constantly between scheduled safety audits. Near-misses, impacts, and unsafe operating patterns may emerge without a clear indication of which truck, zone, or shift needs attention. Safety and fleet managers often rely on paper checklists and disconnected incident reports, making it hard to compare current conditions with normal operation. This delays response and increases the chance of collisions, equipment damage, injury, and compliance exposure.
ELOfusion collects impact, collision-risk, and utilization signals across forklift fleets and pedestrian zones and sends the readings to a secure cloud application. Dashboards and configurable rules show driver access compliance, near-miss frequency, and equipment health, retaining history by site, zone, or truck. This gives safety and fleet managers the context to intervene before an incident escalates, helping them reduce collisions and downtime and document the response.
1. Android-based ELOfleet units and ELOshield/ELOprotect collision sensors are mounted on forklifts, OEM-agnostic and requiring no truck modification. 2. Devices detect driver ID/RFID login, pre-shift checklist completion, impact severity, and pedestrian proximity, transmitting data over the mounted unit's Wi-Fi/cellular connection to ELOKON's cloud platform. 3. The dashboard compares impact events, near-misses, and utilization against site norms by truck, zone, or shift. 4. Configurable responses (creep-speed, lockout, alert) trigger automatically when thresholds are breached. 5. Safety and fleet managers review trends and dispatch maintenance or coaching, with all events logged for compliance.
Vendor documentation: link 1 · vendor website
Evidence level: L3 · Case-documented: how evidence levels work
Fewer collisions: Reduces forklift-pedestrian near-misses and collisions across warehouse and plant floors
Controlled access: Cuts unauthorized forklift operation with RFID/PIN driver access control
Less downtime: Lowers equipment damage and downtime through automated impact response
Proven at scale: Trusted by 4,250+ customers including Airbus, Bosch, Mercedes-Benz, and Siemens, with ATEX-rated hazardous environment support
Android-based, OEM-agnostic impact detection, driver access control, and pre-shift checklists
laser, UWB, and camera-based pedestrian and vehicle detection
automatic creep-speed, lockout, or checklist triggers by severity
real-time fleet and safety data across sites
safe operation in hazardous, explosion-risk environments
mounts on any forklift brand without rewiring
Proximity alerts detect pedestrians through paper rolls, racks and blind spots in a multi-shift warehouse.
Glencore equipped every forklift and person at its Rhode Island recycling plant with configurable collision warnings.
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