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Cyngn DriveMod Autonomous Forklift Pallet Handling

Retrofits industrial forklifts with AI vision and 3D lidar to autonomously lift and move pallets.

Cyngn
Cyngn
Vendor HQ: United States · vendor page →
Industry
Industrial & ManufacturingTransportation & LogisticsManufacturingWarehouses & Supply ChainHeavy Industries
Use cases
Process AutomationEquipment ControlFleet OptimizationWorker Safety
Connectivity
Wi-FiEthernet
Deployment
Public SaaSOn-PremisesEdge/Local
Services
InstallationSystem IntegrationSupport & MaintenanceData AnalyticsSoftware PlatformManaged Service
Available in
United States
The challenge

What operators are up against

Operators responsible for industrial forklifts, palletized and non-standard loads, racking and staging areas, wood and paper product lines, and plant operations teams cannot continuously inspect every operating condition or developing fault. Periodic checks leave gaps between readings, while isolated local indicators provide limited history and context. A late response can cause downtime, safety exposure, equipment damage, or incomplete compliance evidence. Teams need timely measurements, clear exceptions, and a defined operating response.

The solution

How Cyngn DriveMod Autonomous Forklift Pallet Handling addresses it

Cyngn DriveMod Autonomous Forklift Pallet Handling combines connected field data with application software. Lift and transport up to 11,000 lb loads using AI pallet detection, RGB and time-of-flight cameras and 360-degree 3D lidar. The DriveMod system analyzes pallet dimensions in real time, keeps heavy or asymmetric loads stable, and reports status and cycle data to Cyngn Insight. Run put-away, replenishment and load-transfer missions autonomously, redeploy operators, and track utilization and payback.

How it works

Teams configure the monitored assets, users, and operating rules. Lift and transport up to 11,000 lb loads using AI pallet detection, RGB and time-of-flight cameras and 360-degree 3D lidar. The forklift connects over 802.11 Wi-Fi to the Cyngn Insight fleet-management system, with an onboard Ethernet port for data offload and an HMI touchscreen. The DriveMod system analyzes pallet dimensions in real time, keeps heavy or asymmetric loads stable, and reports status and cycle data to Cyngn Insight. Run put-away, replenishment and load-transfer missions autonomously, redeploy operators, and track utilization and payback.

SenseLift and transport up to 11,000 lb loads using AI pallet detection, RGB and time-of-flight cameras and 360-degree 3D lidar.
ConnectThe forklift connects over 802.11 Wi-Fi to the Cyngn Insight fleet-management system, with an onboard Ethernet port for data offload and an HMI touchscreen.
AnalyzeThe DriveMod system analyzes pallet dimensions in real time, keeps heavy or asymmetric loads stable, and reports status and cycle data to Cyngn Insight.
ActRun put-away, replenishment and load-transfer missions autonomously, redeploy operators, and track utilization and payback.

Vendor documentation: vendor website

Evidence level: L1 · Vendor-stated: how evidence levels work

Uses this hardware

REQUIREDCyngn DriveMod Forklift

Cyngn DriveMod Forklift

Cyngn
DriveMod Forklift
OtherWi-Fi

Why teams choose it

Automated lifting: Runs put-away and load transfers without a human operator on board.

Handles hard loads: Moves non-standard and asymmetric pallets other automation cannot.

Lower labor cost: Redeploys operators from repetitive lifting to higher-value work.

Safer operation: Uses 360-degree sensing and redundant stops to protect workers and stock.

DriveMod Kit integration

Converts BYD heavy-duty forklifts into autonomous self-driving robots.

AI pallet detection

Uses RGB and time-of-flight cameras to size and pick non-standard pallets in real time.

11,000 lb lift capacity

Handles heavy wood, paper and bulk loads up to a 189-inch lift height.

Intelligent load bearing

Keeps asymmetric and heavy loads balanced for smooth, precise moves.

Cyngn Insight fleet manager

Plans, dispatches and monitors forklift missions from cloud or vehicle.

Redundant safety suite

Combines 360-degree 3D lidar, virtual bumper, e-stop and manual override.

Instant estimate for your project

A first-year range in seconds, from the median cost of comparable solutions. No account needed, nothing is sent to the vendor.
120
3
United States
Wi-Fi
Standalone dashboard
SaaS
On-premises
Hardware
Software
Network already on site
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