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B&K Vibro Wind Turbine Condition Monitoring

by Brüel & Kjær Vibro

Condition monitoring dedicated to wind turbines that uses nacelle-mounted DDAU edge units to detect drivetrain faults early despite low speeds, complex gearboxes, and continuously changing wind conditions.

Brüel & Kjær Vibro
Industry
Energy & UtilitiesPower Generation
Use cases
Condition MonitoringPredictive Maintenance
Connectivity
Ethernet
Deployment
On-PremisesPublic SaaS
Services
InstallationSupport & MaintenanceData AnalyticsSoftware PlatformSystem Integration
Available in
Worldwide
Add to RFP
The challenge

What operators are up against

Wind turbines run at low, variable speeds with complex gearboxes in remote and offshore locations, so faults are hard to detect and site visits are costly and weather-dependent.

The solution

How B&K Vibro Wind Turbine Condition Monitoring addresses it

B&K Vibro's wind condition monitoring uses the DDAU3 edge acquisition unit and VCM-3 with dedicated wind algorithms and power classification to detect drivetrain faults early while suppressing false alarms from changing wind conditions.

How it works

Sensors on the main bearing, gearbox, and generator feed a nacelle-mounted DDAU3 edge unit that performs onboard analysis, classifies operating power, and transmits results over the turbine network to monitoring software and remote diagnostic centers.

SenseVibration on the main bearing, gearbox stages, and generator, plus rotational speed and turbine power output.
ConnectDDAU edge units communicate over the turbine and wind-park network to central monitoring software and cloud or remote diagnostic services.
AnalyzeWind-specific algorithms with power classification detect developing gearbox, bearing, and generator faults.
ActOperators and service teams schedule crane and technician visits in advance, prioritize offshore access windows, and prevent major drivetrain failures.

Vendor documentation: vendor website

Evidence level: L1 · Vendor-stated: how evidence levels work

Uses this hardware

REQUIREDB&K Vibro DDAU3

B&K Vibro DDAU3

Brüel & Kjær Vibro
Controller

Why teams choose it

Wind-dedicated algorithms

Detects faults unique to low-speed, complex wind turbine drivetrains.

Edge acquisition unit

DDAU3 performs onboard analysis as a true edge device in the nacelle.

Power-classification alarm management

Suppresses false alarms caused by continuously changing wind conditions.

Full drivetrain coverage

Monitors the main bearing, gearbox stages, and generator.

Remote and offshore ready

Enables monitoring and diagnostics without frequent, weather-dependent site visits.

Proven at scale

Built on a platform with more than 30,000 wind condition monitoring units delivered.

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