Wagon load monitoring for freight operators

by PJM

Bogie and frame strain gauges feed local indicators and wireless records to the selected web service. Loading teams compare measured weights and distribution with assigned limits and correct the represented wagon load.

Wagon load monitoring for freight operators, image 1 of 2Wagon load monitoring for freight operators, image 2 of 2
PJM
Headquarters
Austria
Deployment
Public SaaS
Services
Installation, System Integration, Support & Maintenance

About Wagon load monitoring for freight operators

Freight loading teams need weight and distribution measurements while material is being placed on the wagon. PJM provides LoadMonitor, a load-weight application within the WaggonTracker digital wagon system. Strain-gauge measurements, local indicators and web-service records bring the represented loading condition into the team's on-site checks and remote fleet review.

Gauges fitted to the bogie and selected frame points measure the loading values. Signal lamps or a digital display show the represented status at the wagon, while a wheel hub generator powers the selected system. Calibration and loading limits are set through the web portal and stored locally. The installation checks at predefined intervals or after weight changes, with cellular reporting providing the selected remote record.

The loading operator reviews indications of an approaching limit or asymmetric distribution and adjusts the material accordingly. Stored calibration and limits provide local indication during an internet interruption. Fleet teams examine loaded or unloaded status in the portal and receive selected deviation emails. A compatible application programming interface, called an API, shares loading records with existing systems, while chosen train-list workflows combine represented wagon identities and weights for subsequent freight preparation.

How it works

Sense
Measure selected bogie and frame strain-gauge values.
Connect
Pass local indications and wireless records to the users.
Analyze
Compare measured weights with stored distribution limits.
Act
Adjust the represented load and share selected wagon records.

Proven in the field

Automated load monitoring expands across 106 additional timber wagons
Business case

Automated load monitoring expands across 106 additional timber wagons

Scale106 additional timber wagonsOutcome106 106 additional wagons equippedReported byPJM
Read the business case

Does it fit your project?

Best suited to

  • Equipped bulk freight wagons
  • Timber, scrap and gravel loading
  • Selected train loading review programmes

You need

  • Suitable gauges and local indicators
  • Selected hub generator system
  • WaggonTracker portal and LoadMonitor functions
  • Valid calibration and loading limits

Limitations

  • Requires suitable gauge installation and calibration
  • Only represented loads enter the assessment
  • Requires correct route and loading limits
  • No automatic physical load correction

Cost estimate

1 site, 10 assets, United States, in USD
$2,100 – $6,700
$200 – $800
Estimated first year, by component
$1,000 – $3,000$900 – $2,900$200 – $800
Hardware$1,000 – $3,000

Sensors, gateways and spare units

Installation and setup$900 – $2,900

Site survey, mounting, commissioning and configuration

Software and services$200 – $800

Platform subscription, connectivity, data and support

This is an estimate by IoT Apps based on comparable deployments, not a quote from PJM.
Get an estimate for your own project and invite PJM to confirm a price and lead time, on this page. Taxes, shipping, civil works and custom integration are not included. How IoT Apps estimates costs

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Questions and answers

Where are the LoadMonitor strain gauges fitted on a freight wagon?

The selected installation fits gauges to the bogie frame and chosen wagon-frame measurement points, with the required functions defining the arrangement.

What LoadMonitor information remains available during an internet interruption?

Calibration and loading limits are stored locally, so the selected wagon indicators continue presenting the represented loading status.

How does LoadMonitor share freight loading records with an existing system?

The web service provides an API interface for selected loading data, alongside chosen portal views and deviation emails.

Which identification routes support selected LoadMonitor train lists?

A chosen train-formation workflow uses app entries, QR-code scans, NFC or manual input. It combines represented wagon identities and selected weights for the train list.

How is this deployment priced?

Every page carries a cost estimate by IoT Apps for your own sites and assets; set your budget and invite PJM to confirm a price and lead time.

What does a deployment cost?

For 1 site with 10 monitored assets in United States, IoT Apps estimates $2,100 – $6,700 in the first year and $200 – $800 every year after. This is an estimate based on comparable deployments, not a quote from PJM.

VendorPJM, Austria
DeploymentPublic SaaS
ServicesInstallation, System Integration, Support & Maintenance, Data Analytics, Software Platform
Hardware modelRequired, Proprietary
Available inWorldwide

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IoT Apps is an independent platform. Listings do not imply endorsement by or partnership with the vendor. Estimates are indicative and based on comparable deployments, not on vendor quotes.