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AI Machine Health and Predictive Maintenance

Turnkey machine-health service combining wireless vibration sensors, edge diagnostics, cloud AI, reliability expertise, and prescriptive maintenance guidance.

Industry
Industrial & ManufacturingManufacturingHeavy Industries
Use cases
Predictive MaintenanceCondition MonitoringTemperature Monitoring
Connectivity
BLE
Deployment
Public SaaSEdge/Local
Services
InstallationManaged ServiceSupport & MaintenanceData AnalyticsSoftware Platform
Available in
Worldwide
The challenge

What operators are up against

Maintenance teams often have incomplete machine data, too many alarms, and limited specialist capacity. Failures can develop between inspections, while raw condition data alone does not tell teams what is wrong or what to do next.

The solution

How AI Machine Health and Predictive Maintenance addresses it

Augury continuously monitors covered assets and converts sensor readings into prescriptive diagnostics. The service includes sensors, connectivity, installation, software, support, updates, and diagnostic expertise under a per-machine subscription.

How it works

Sensors are installed on machines and communicate through a site gateway. Edge and cloud analytics evaluate operating signatures, identify developing faults, and deliver prioritized findings with root cause, urgency, and recommended actions.

SenseCollects triaxial vibration, temperature, magnetic, and supported machine or process data from monitored assets.
ConnectLong-range Bluetooth Low Energy connects Halo sensors to the gateway. The gateway includes cellular capability, but no cellular generation was mapped to taxonomy.
AnalyzeEdge AI, cloud models, historical machine data, and reliability expertise diagnose failure modes and prioritize risks.
ActMaintenance teams receive clear corrective recommendations and can integrate findings with CMMS, EAM, SCADA, or APM workflows.

Vendor documentation: link 1 · link 2 · link 3 · vendor website

Evidence level: L3 · Case-documented: how evidence levels work

Uses this hardware

REQUIREDAugury Cassia X2000 Gateway

Augury Cassia X2000 Gateway

Augury
Cassia X2000
GatewayShort-Range Wireless
REQUIREDAugury Halo R4000 Sensor

Augury Halo R4000 Sensor

Augury
R4000
SensorShort-Range Wireless

Why teams choose it

Continuous Wireless Sensing

Wireless vibration sensors monitor machine condition around the clock

Edge-AI Halo Sensor Platform

Edge-capable sensor platform performs diagnostics close to the machine

Prescriptive Fault Diagnosis

Identifies developing faults with root cause and urgency

Prioritized Notifications

Delivers recommended corrective actions so teams focus on the highest-risk work

Turnkey Subscription

Per-machine subscription includes hardware, installation, software, support, and updates

Maintenance System Integration

Connects diagnostics with maintenance and industrial software systems

Documented deployments

Evidence reviewedReported rapid value and high ROI

A predictive-maintenance program moves DuPont from route-based to proactive machine care

DuPont uses Augury Machine Health insights to address emerging problems before unscheduled downtime.

Global materials and manufacturing company · United States · Manufacturing-operations predictive-maintenance program
Read the case →
Evidence reviewedSince 2020 Machine Health in production use

Osem-Nestlé prevented a factory shutdown and saved 1,000s on one early alert

Wireless machine-health monitoring predicts failures on saturated food-production lines before unexpected downtime.

Large food manufacturer · Israel · Machine Health deployed on high-utilization production lines, including the Sabra hummus line · deployed 2020
Read the case →

Instant estimate for your project

A first-year range in seconds, from the median cost of comparable solutions. No account needed, nothing is sent to the vendor.
120
3
United States
Standalone dashboard
SaaS
On-premises
Hardware
Software
Network already on site
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Use case
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