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Business case · Industrial & Manufacturing

$828,000+ saved from compressed-air leaks over five years

Amentum restructured Caterpillar’s Corinth reliability program with ultrasonic leak detection across 11 inspection zones.

$828,000+Calculated savings from compressed-air leaksEVIDENCE REVIEWED
UE Systems
Deployed for Caterpillar Inc.: Corinth facility
Key results Evidence reviewedSource: uesystems.com
$828,000+
Calculated savings from compressed-air leaks
cited case-study source; 2 Ultraprobe 3000 units across 11 facility zones
5 years
Measurement period
cited case-study source; 2 Ultraprobe 3000 units across 11 facility zones
11
Facility inspection zones
cited case-study source; 2 Ultraprobe 3000 units across 11 facility zones
2
Ultraprobe 3000 units
cited case-study source; 2 Ultraprobe 3000 units across 11 facility zones
$828,000+ saved from compressed-air leaks over five years

Deployment facts

Context
CustomerCaterpillar Inc.: Corinth facility
Customer typeHeavy-equipment manufacturer and remanufacturing plant
Industry / segmentIndustrial & Manufacturing · Heavy-equipment remanufacturing facilities
Scale2 Ultraprobe 3000 units across 11 facility zones
RegionCorinth, Mississippi, United States
Implementation
Deployment timeFive-year measured program
Results
ROI / payback$828,000+ calculated savings from air leaks over five years
Evidence statusEvidence reviewed
The challenge

The operating reality

Caterpillar’s Corinth remanufacturing plant had numerous compressed-air leaks but no quantifiable ultrasonic program to locate them or measure their operating-cost impact.

The approach

What UE Systems deployed

Amentum selected two UE Systems Ultraprobe 3000 detectors with DMS software, trained technicians, divided the facility into 11 zones, and assigned scheduled leak-detection routes.

The results

What changed

Amentum reported a substantial reduction in leaks, a quieter work environment, improved equipment longevity, and more than $828,000 in calculated savings from air leaks over five years.

The solution behind this case

UUltrasonic Compressed Air and Industrial Gas Leak Surveys

Ultrasonic Compressed Air and Industrial Gas Leak Surveys

UE Systems

The survey estimates leak rate, energy waste, greenhouse-gas impact and repair priority.

View the solution →

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